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The Chrome Plated EN8 Rod (Q&T + I.H.) combines a quenched & tempered core (220–310 HB) with an induction-hardened surface (50–60 HRC, depth 0.5–3.5 mm) and hard chrome plating (850–1150 HV). Available in φ6–300 mm, up to 8000 mm long, it meets ISO f7 tolerance and 96-hour salt spray rating 9. Designed for heavy-duty hydraulic cylinders, it offers a balanced combination of core toughness and surface wear resistance, with full customization supported.
PZPR0023
PAZON
The Chrome Plated EN8 Rod (Q & T + I.H.) is produced from premium EN8 medium carbon steel (080M40 / C40), processed with dual heat treatment—Quenched & Tempered plus Induction Hardened—followed by precision grinding and hard chrome plating. Q&T treatment gives the core a balanced matrix of 220–310 HB with good strength and toughness, while induction hardening produces a wear-resistant surface layer of 50–60 HRC at a controlled depth of 0.5–3.5 mm. Topped with an 850–1150 HV hard chrome deposit, this rod features a “tough core, hard surface” gradient structure, delivering excellent load-bearing capacity and wear resistance. It is designed for medium-to-high-pressure heavy-duty hydraulic cylinders, construction machinery, mining equipment and heavy-duty applications—the most comprehensive piston rod solution in the EN8 series.
Diameter: Mainly φ6–300 mm, larger custom sizes accepted
Length: ≤8000 mm, custom lengths available
Straightness: ≤0.2 mm/M
Tolerance Grades: IT6–IT9
OD Tolerance: According to ISO f7/f8/g6/h7/h8/h9; customized tolerances available upon request
Ovality: Half of the tolerance value ISO f7
Heat Treatment: Quenched & Tempered + Induction Hardened; customization options: Q&T only, I.H. only, QPQ, etc.
Core Hardness (Q&T): 220–310 HB
Surface Hardness (I.H.): 50–60 HRC
Hardening Depth: 0.5–3.5 mm (adjustable)
Surface Treatment: Hard Chrome Plated; customization options: EN Plating / Zinc Plating / Laser Cladding / Nitriding / QPQ / Thermal Spraying / Ceramic Coating
Chrome Thickness: ≥10 μm, mainly 20–40 μm; can be over 100 μm for high-standard requirements
Chrome Layer Hardness: 850–1150 HV (Vickers 100 gf)
Surface Roughness: Ra≤0.2 μm, Rt≤2 μm
Cohesion: No cracks, breaking or detaching after thermal shock (warming up at 300 ℃ and cooling in water)
Porosity: Tested according to ISO 1456/1458, evaluation according to ISO 10289 rating 8–10. Under 10× magnification, no more than 30 micro white pin-holes per 1000 mm², with diameter not greater than approx. 0.1 mm
Corrosion Resistance: Tested in neutral salt spray according to ISO 9227/ASTM B117 – 96 hours, rating 9 per ISO 10289
Weldability: Fair (medium carbon content; welding on the induction-hardened zone should be avoided; pre-weld machining to remove the hardened layer and strict preheating and post-weld stress relieving are mandatory)
Packing: Anti-rust oil + cardboard tube/plastic sleeve + wooden case
Dual heat treatment creates an ideal “tough core + hard surface” gradient, combining good bending, impact and wear resistance
Q&T core at 220–310 HB provides reliable overall mechanical properties for medium-to-high-pressure heavy-duty applications
Induction-hardened surface at 50–60 HRC with adjustable depth offers strong wear and indentation resistance
Hard chrome overlay (850–1150 HV) adds a second wear-resistant shield, significantly prolonging seal and rod life
Tight f7 tolerance and low ovality ensure smooth motion and reliable sealing even under heavy loads
96-hour salt spray rating 9, combined corrosion protection for harsh environments
Fully customizable dimensions, hardness profiles and processing to deliver balanced, enhanced solutions for OEMs
In addition to standard specifications, we offer:
Custom diameters and lengths, including extra-large sizes
Tolerance grades and non-standard OD tolerances
Higher straightness upon request
Tailored combination of core hardness and induction-hardened case hardness
Precise control of hardening depth
Surface treatment alternatives: zinc plating, electroless nickel, laser cladding, nitriding, thermal spray, ceramic coating
Extra-thick chrome layers beyond 100 μm
Enhanced corrosion resistance and dedicated packing solutions
Limits and Fits Table
The table below provides shaft deviation values for commonly used tolerance grades f7, f8, g6, h7, h8, and h9 to assist your selection according to seal fits.
Limits and Fits Table | ||||||||||||
Diameter | f7 | f8 | g6 | h7 | h8 | h9 | ||||||
es | ei | es | ei | es | ei | es | ei | es | ei | es | ei | |
>6-10 | -0.013 | -0.028 | -0.013 | -0.035 | -0.005 | -0.014 | 0 | -0.015 | 0 | -0.022 | 0 | -0.036 |
>10-18 | -0.016 | -0.034 | -0.016 | -0.043 | -0.006 | -0.017 | 0 | -0.018 | 0 | -0.027 | 0 | -0.043 |
>18-30 | -0.020 | -0.041 | -0.020 | -0.053 | -0.007 | -0.020 | 0 | -0.021 | 0 | -0.033 | 0 | -0.052 |
>30-50 | -0.025 | -0.050 | -0.025 | -0.064 | -0.009 | -0.025 | 0 | -0.025 | 0 | -0.039 | 0 | -0.062 |
>50-80 | -0.030 | -0.060 | -0.030 | -0.076 | -0.010 | -0.029 | 0 | -0.030 | 0 | -0.046 | 0 | -0.074 |
>80-120 | -0.036 | -0.071 | -0.036 | -0.090 | -0.012 | -0.034 | 0 | -0.035 | 0 | -0.054 | 0 | -0.087 |
>120-180 | -0.043 | -0.083 | -0.043 | -0.106 | -0.014 | -0.039 | 0 | -0.040 | 0 | -0.063 | 0 | -0.100 |
>180-250 | -0.050 | -0.096 | -0.050 | -0.122 | -0.015 | -0.044 | 0 | -0.046 | 0 | -0.072 | 0 | -0.115 |
>250-315 | -0.056 | -0.108 | -0.056 | -0.137 | -0.017 | -0.049 | 0 | -0.052 | 0 | -0.081 | 0 | -0.130 |
>315-400 | -0.062 | -0.119 | -0.062 | -0.151 | -0.018 | -0.054 | 0 | -0.057 | 0 | -0.089 | 0 | -0.140 |
>400-500 | -0.068 | -0.131 | -0.068 | -0.165 | -0.020 | -0.060 | 0 | -0.063 | 0 | -0.097 | 0 | -0.155 |
>500-630 | -0.076 | -0.146 | -0.076 | -0.186 | -0.022 | -0.066 | 0 | -0.070 | 0 | -0.110 | 0 | -0.175 |
>630-800 | -0.080 | -0.160 | -0.080 | -0.205 | -0.024 | -0.074 | 0 | -0.080 | 0 | -0.125 | 0 | -0.200 |
>800-1000 | -0.086 | -0.176 | -0.086 | -0.226 | -0.026 | -0.082 | 0 | -0.090 | 0 | -0.140 | 0 | -0.230 |
>1000-1250 | -0.098 | -0.203 | -0.098 | -0.263 | -0.028 | -0.094 | 0 | -0.105 | 0 | -0.165 | 0 | -0.260 |
>1250-1600 | -0.110 | -0.235 | -0.110 | -0.305 | -0.030 | -0.108 | 0 | -0.125 | 0 | -0.185 | 0 | -0.290 |
Chemical Composition
The table presents the standard chemical composition of frequently used materials such as CK45, 25Mn, 20#, ST52, 40Cr, 42CrMo4, 20MnV6 and 38MnVS6 for your reference.
Chemical Composition | ||||||||||
Material | C(%) | Si(%) | Mn(%) | P(%) | S(%) | V(%) | Ni(%) | Cr(%) | Mo(%) | Cu(%) |
CK45 | 0.42-0.50 | 0.17-0.37 | 0.50-0.80 | ≤0.035 | ≤0.035 | ≤0.30 | ≤0.25 | ≤0.25 | ||
25Mn | 0.22-0.30 | 0.17-0.37 | 0.70-1.00 | ≤0.035 | ≤0.035 | ≤0.30 | ≤0.25 | ≤0.25 | ||
20# | 0.17-0.24 | 0.17-0.37 | 0.35-0.65 | ≤0.035 | ≤0.035 | ≤0.30 | ≤0.25 | ≤0.25 | ||
ST52 | ≤0.24 | ≤0.55 | ≤1.6 | ≤0.045 | ≤0.045 | 0.01-0.12 | ≤0.50 | ≤0.30 | ≤0.10 | ≤0.55 |
40Cr | 0.37-0.44 | 0.17-0.37 | 0.50-0.80 | ≤0.035 | ≤0.035 | ≤0.30 | 0.80-1.10 | ≤0.30 | ||
42CrMo4 | 0.38-0.45 | 0.17-0.37 | 0.50-0.80 | ≤0.035 | ≤0.035 | 0.07-0.12 | ≤0.03 | 0.90-1.20 | 0.15-0.25 | ≤0.030 |
20MnV6 | 0.17-0.24 | 0.17-0.37 | 1.30-1.60 | ≤0.035 | ≤0.035 | 0.10-0.20 | ≤0.30 | ≤0.30 | ≤0.30 | |
38MnVS6 | 0.34-0.41 | ≤0.80 | 1.20-1.60 | ≤0.025 | 0.02-0.06 | 0.08-0.20 | ≤0.30 | ≤0.08 | ≤0.30 | |
Mechanical Properties
The following table lists reference tensile strength, yield strength, elongation and impact energy values for CK45 (hot-rolled, cold-drawn, Q&T), 25Mn, 20#, ST52, Q345D, 40Cr, 42CrMo4, 20MnV6 and 38MnVS6 under various conditions.
Mechanical Properties | |||||
Material | T.S | Y.S | E% | CHARPY | CONDITION |
CK45 | 610 | 355 | 15 | >41J | Normalised |
CK45 | 630 | 540 | 15 | >41J | Cold Drawn |
CK45 | 800 | 630 | 20 | >41J | Q+T |
25Mn | 620 | 520 | 15 | Cold Drawn | |
20# | 520 | 400 | 15 | Cold Drawn | |
ST52 | 500 | 355 | 22 | Normalised | |
Q345D | 620 | 520 | 15 | >27(-20°C) | Cold Drawn |
40Cr | 1000 | 800 | 10 | Q+T | |
42CrMo4 | 980 | 850 | 14 | >47J | Q+T |
20MnV6 | 750 | 590 | 12 | >40J | Normalised |
38MnVS6 | 850 | 580 | 15 | Normalised | |