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This front support cylinder is the core actuator of the temporary roof support system on roadheaders, mounted on the support arm above the cutter head or at the front of the main body. After the heading is excavated and before permanent bolting is installed, it rapidly raises the support beam and firmly presses it against the exposed roof, providing safe temporary protection for the operator and equipment against roof separation or collapse. Covering bores from 50 mm to 200 mm, strokes up to 3,000 mm, and thrust up to 785 kN at 25 MPa, it meets the support force requirements of both light and heavy roadheaders. With a high-strength alloy steel barrel, precision hard-chrome plated piston rod, multi-stage seals, and hydraulic load-holding locks, it delivers absolutely reliable, leak-free locking force under the severe conditions of dust, vibration, and frequent cycling — a key component for ensuring roadway heading safety.
PAZON
Bore: Φ50 mm – Φ200 mm
Rod: Φ25 mm – Φ140 mm
Stroke: ≤3,000 mm
Operating pressure: continuous 21 MPa, max 25 MPa
Max push force: 49 kN – 785 kN (at 25 MPa, full-bore side)
Max pull force: 37 kN – 400 kN (at 25 MPa, annular side)
Breakaway pressure: ≤0.4 MPa
Piston velocity: <0.5 m/s
Operating frequency: intermittent, 1–2 support cycles per advance
Internal leakage: ≤0.03 ml/min (at 21 MPa, over seal life)
Static holding: ≤0.5 mm drift over 8 h under full load (with hydraulic lock)
Temperature range: -20 ℃ to +80 ℃ (standard); -40 ℃ to +120 ℃ customizable
Suitable for: roadheaders, comprehensive heading machines, tunnel roadheaders, etc.
Wide Standardized Range
Bore range from 50 to 200 mm provides thrust from 49 kN to 785 kN, precisely matching support requirements of everything from light coal-roadway machines to heavy hard-rock roadheaders. Standardized interfaces facilitate OEM batch integration.
Safe Load-Holding & Zero-Drift Locking
A standard integrated hydraulic lock or counterbalance valve keeps the support beam firmly held even if hydraulic hoses burst, preventing roof subsidence or support failure and ensuring personnel and equipment safety.
Heavy-Duty Anti-Vibration & Side-Load Resistance
The barrel is high-yield quenched & tempered steel with UT/MT welds. The large-diameter thick-walled piston rod is hard-chrome plated (HV900–1100), maintaining exceptional rigidity under uneven roof conditions, partial collapse loads, and cutting vibration.
High Side-Load Guidance
Wide bronze or composite guide rings with precise clearance absorb radial forces from support beam offset, preventing rod scoring and ensuring long-term smooth operation.
Multi-Stage Sealing & Dust Protection
A metal scraper ring and multiple wipers block coal dust, rock fines, and water. Hydrolysis-resistant polyurethane and filled-PTFE main seals guarantee zero external leakage over the cylinder’s lifetime.
Internal Cushioning for Noise Reduction
Progressive cushions at both ends eliminate end-stroke impacts, reduce noise, and protect the support arm and cylinder.
Compact & Maintenance-Free
The optimized envelope fits the tight space above the cutter head. Self-lubricating composite bushings at all pivot points eliminate daily greasing and provide long service life under harsh underground conditions.
Special bore, rod, and stroke
Built-in displacement sensor (for real-time support height monitoring)
Full stainless steel body and piston rod
Explosion-proof / mining certifications
Special mounting distances and port configurations