WUXI PAZON TECHNOLOGY CO., LTD
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The Nitrocarburized AISI4130 Rod features a QPQ-treated surface (diffusion zone 0.30–0.40 mm, white layer ≥25 µm) achieving ≥650 HV hardness without chrome plating. Available in φ6–300 mm, up to 8000 mm long, it meets ISO f7 tolerance and 200-hour salt spray rating 9. Built on AISI 4130 Cr-Mo steel with excellent nitriding response, this chrome-free rod delivers exceptional wear and corrosion resistance for demanding hydraulic cylinders. Full customization supported.
PZPR0047
PAZON
The Nitrocarburized AISI4130 Rod (AISI 4130 QPQ Rod) is precision-machined from premium AISI 4130 chromium-molybdenum alloy steel (30CrMo / 1.7218) in a non-heat-treated condition (core hardness ≤250 HB) and treated with an advanced QPQ (Quench-Polish-Quench) nitrocarburizing process—consisting of nitriding, oxidation, polishing, and re-oxidation. This produces a dense white layer and a supportive diffusion zone without the need for chrome plating. Thanks to the synergistic effect of chromium and molybdenum, AISI 4130 exhibits excellent nitriding response, achieving significantly higher surface hardness than plain carbon steels. This chrome-free, environmentally compliant rod is engineered for medium-to-high-pressure hydraulic cylinders, oil & gas equipment, construction machinery, and aerospace hydraulic components demanding extreme wear and corrosion resistance.
Diameter: Mainly φ6–300 mm, larger custom sizes accepted
Length: ≤8000 mm, custom lengths available
Straightness: ≤0.2 mm/M
Tolerance Grades: IT6–IT9
OD Tolerance: According to ISO f7/f8/g6/h7/h8/h9; customized tolerances available upon request
Ovality: Half of the tolerance value ISO f7
Core Condition & Hardness: Non-heat-treated (as-rolled/cold-drawn), core hardness ≤250 HB
Surface Modification Treatment: QPQ nitrocarburizing (Nitriding + Oxidation + Polishing + Re-oxidation)
Diffusion Layer Depth: 0.30–0.40 mm
White Layer (Compound Layer) Thickness: ≥25 μm
Surface Hardness: ≥650 HV (typical on white layer; Cr-Mo alloying significantly boosts surface hardness)
Surface Roughness: Ra≤0.2 μm, Rt≤2 μm (after polishing)
Corrosion Resistance: Tested in neutral salt spray per ISO 9227/ASTM B117 – 200 hours, rating 9 per ISO 10289
Weldability: Fair (moderate carbon equivalent limits weldability; the QPQ layer must be mechanically removed before welding, with strict preheating and post-weld stress-relief tempering; welding on load-bearing areas should be avoided)
Packing: Anti-rust oil + cardboard tube/plastic sleeve + wooden case
Eco-friendly & chrome-free: QPQ technology contains no hexavalent chromium, fully compliant with RoHS and environmental standards
Extremely high surface hardness: Cr-Mo alloying pushes white layer hardness to ≥650 HV, delivering outstanding wear resistance
Superior corrosion resistance: 200-hour salt spray rating 9, offering better protection than traditional chrome plating in humid, salt spray, and chemically aggressive environments
Excellent base properties: AISI 4130 Cr-Mo steel provides good hardenability and a higher strength foundation even in non-treated condition
Outstanding dimensional stability: low process temperature ensures minimal distortion, ideal for high-precision rods without extra straightening
No delamination risk: metallurgically bonded compound and diffusion layers completely eliminate the peeling failure associated with chrome coatings
Low friction coefficient: self-lubricating QPQ surface reduces seal wear and improves hydraulic system efficiency
Fully customizable: wide range of dimensions, tolerances, core conditions and alternative surface treatments for premium OEM requirements
In addition to the standard QPQ finish, we offer:
Custom diameters and lengths, including extra-long or oversized rods
Tolerance grades and non-standard OD tolerances
Higher straightness upon request
Quenched & Tempered core for further improved strength and fatigue performance
Alternative surface treatments: hard chrome plating, electroless nickel, zinc plating, laser cladding, thermal spray, ceramic coating
Special case depth requirements or selective nitriding protection
Enhanced corrosion resistance and dedicated packing solutions
Limits and Fits Table
The table below provides shaft deviation values for commonly used tolerance grades f7, f8, g6, h7, h8, and h9 to assist your selection according to seal fits.
Limits and Fits Table | ||||||||||||
Diameter | f7 | f8 | g6 | h7 | h8 | h9 | ||||||
es | ei | es | ei | es | ei | es | ei | es | ei | es | ei | |
>6-10 | -0.013 | -0.028 | -0.013 | -0.035 | -0.005 | -0.014 | 0 | -0.015 | 0 | -0.022 | 0 | -0.036 |
>10-18 | -0.016 | -0.034 | -0.016 | -0.043 | -0.006 | -0.017 | 0 | -0.018 | 0 | -0.027 | 0 | -0.043 |
>18-30 | -0.020 | -0.041 | -0.020 | -0.053 | -0.007 | -0.020 | 0 | -0.021 | 0 | -0.033 | 0 | -0.052 |
>30-50 | -0.025 | -0.050 | -0.025 | -0.064 | -0.009 | -0.025 | 0 | -0.025 | 0 | -0.039 | 0 | -0.062 |
>50-80 | -0.030 | -0.060 | -0.030 | -0.076 | -0.010 | -0.029 | 0 | -0.030 | 0 | -0.046 | 0 | -0.074 |
>80-120 | -0.036 | -0.071 | -0.036 | -0.090 | -0.012 | -0.034 | 0 | -0.035 | 0 | -0.054 | 0 | -0.087 |
>120-180 | -0.043 | -0.083 | -0.043 | -0.106 | -0.014 | -0.039 | 0 | -0.040 | 0 | -0.063 | 0 | -0.100 |
>180-250 | -0.050 | -0.096 | -0.050 | -0.122 | -0.015 | -0.044 | 0 | -0.046 | 0 | -0.072 | 0 | -0.115 |
>250-315 | -0.056 | -0.108 | -0.056 | -0.137 | -0.017 | -0.049 | 0 | -0.052 | 0 | -0.081 | 0 | -0.130 |
>315-400 | -0.062 | -0.119 | -0.062 | -0.151 | -0.018 | -0.054 | 0 | -0.057 | 0 | -0.089 | 0 | -0.140 |
>400-500 | -0.068 | -0.131 | -0.068 | -0.165 | -0.020 | -0.060 | 0 | -0.063 | 0 | -0.097 | 0 | -0.155 |
>500-630 | -0.076 | -0.146 | -0.076 | -0.186 | -0.022 | -0.066 | 0 | -0.070 | 0 | -0.110 | 0 | -0.175 |
>630-800 | -0.080 | -0.160 | -0.080 | -0.205 | -0.024 | -0.074 | 0 | -0.080 | 0 | -0.125 | 0 | -0.200 |
>800-1000 | -0.086 | -0.176 | -0.086 | -0.226 | -0.026 | -0.082 | 0 | -0.090 | 0 | -0.140 | 0 | -0.230 |
>1000-1250 | -0.098 | -0.203 | -0.098 | -0.263 | -0.028 | -0.094 | 0 | -0.105 | 0 | -0.165 | 0 | -0.260 |
>1250-1600 | -0.110 | -0.235 | -0.110 | -0.305 | -0.030 | -0.108 | 0 | -0.125 | 0 | -0.185 | 0 | -0.290 |
Chemical Composition
The table presents the standard chemical composition of frequently used materials such as CK45, 25Mn, 20#, ST52, 40Cr, 42CrMo4, 20MnV6 and 38MnVS6 for your reference.
Chemical Composition | ||||||||||
Material | C(%) | Si(%) | Mn(%) | P(%) | S(%) | V(%) | Ni(%) | Cr(%) | Mo(%) | Cu(%) |
CK45 | 0.42-0.50 | 0.17-0.37 | 0.50-0.80 | ≤0.035 | ≤0.035 | ≤0.30 | ≤0.25 | ≤0.25 | ||
25Mn | 0.22-0.30 | 0.17-0.37 | 0.70-1.00 | ≤0.035 | ≤0.035 | ≤0.30 | ≤0.25 | ≤0.25 | ||
20# | 0.17-0.24 | 0.17-0.37 | 0.35-0.65 | ≤0.035 | ≤0.035 | ≤0.30 | ≤0.25 | ≤0.25 | ||
ST52 | ≤0.24 | ≤0.55 | ≤1.6 | ≤0.045 | ≤0.045 | 0.01-0.12 | ≤0.50 | ≤0.30 | ≤0.10 | ≤0.55 |
40Cr | 0.37-0.44 | 0.17-0.37 | 0.50-0.80 | ≤0.035 | ≤0.035 | ≤0.30 | 0.80-1.10 | ≤0.30 | ||
42CrMo4 | 0.38-0.45 | 0.17-0.37 | 0.50-0.80 | ≤0.035 | ≤0.035 | 0.07-0.12 | ≤0.03 | 0.90-1.20 | 0.15-0.25 | ≤0.030 |
20MnV6 | 0.17-0.24 | 0.17-0.37 | 1.30-1.60 | ≤0.035 | ≤0.035 | 0.10-0.20 | ≤0.30 | ≤0.30 | ≤0.30 | |
38MnVS6 | 0.34-0.41 | ≤0.80 | 1.20-1.60 | ≤0.025 | 0.02-0.06 | 0.08-0.20 | ≤0.30 | ≤0.08 | ≤0.30 | |
Mechanical Properties
The following table lists reference tensile strength, yield strength, elongation and impact energy values for CK45 (hot-rolled, cold-drawn, Q&T), 25Mn, 20#, ST52, Q345D, 40Cr, 42CrMo4, 20MnV6 and 38MnVS6 under various conditions.
Mechanical Properties | |||||
Material | T.S | Y.S | E% | CHARPY | CONDITION |
CK45 | 610 | 355 | 15 | ＞41J | Normalised |
CK45 | 630 | 540 | 15 | ＞41J | Cold Drawn |
CK45 | 800 | 630 | 20 | ＞41J | Q+T |
25Mn | 620 | 520 | 15 | Cold Drawn | |
20# | 520 | 400 | 15 | Cold Drawn | |
ST52 | 500 | 355 | 22 | Normalised | |
Q345D | 620 | 520 | 15 | ＞27(-20°C) | Cold Drawn |
40Cr | 1000 | 800 | 10 | Q+T | |
42CrMo4 | 980 | 850 | 14 | ＞47J | Q+T |
20MnV6 | 750 | 590 | 12 | ＞40J | Normalised |
38MnVS6 | 850 | 580 | 15 | Normalised | |
