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This latch cylinder series (hydraulic self-locking type) is the safety locking element for the ramp and gangway systems of roll-on/roll-off (Ro-Ro) ships. Installed in pairs on the hull locking base, it drives a high-strength stainless steel latch pin into the locking hole once the ramp is retracted to its navigation position. The pin is held in engagement by continuous hydraulic pressure, ensuring that the ramp remains absolutely locked during navigation, heavy seas, and emergency maneuvers. The cylinders are arranged in “front locking” and “rear locking” groups, providing redundant locking protection. Featuring a standardized bore series (40/63/80 mm), stainless steel piston rods, a compact seawater-corrosion-resistant structure, and DNVGL type approval, the series fully meets the stringent requirements of SOLAS and major classification societies for locking devices on Ro-Ro equipment.
PAZON
Bore diameter: Φ40mm – Φ80mm (standard series: 40/63/80mm)
Rod diameter: Φ28mm – Φ50mm
Stroke: 50mm – 250mm (per pin engagement depth)
Operating pressure: continuous 21MPa, max 25MPa
Max push force: 125 kN (at 25MPa, Φ80mm bore)
Max pull force: 75 kN (at 25MPa, Φ80mm bore with Φ50mm rod)
Breakaway pressure: ≤0.2 MPa
Piston velocity: 0.02 – 0.15 m/s (smooth latch/unlatch)
Operating frequency: 2–4 latch/unlatch cycles per port call, up to 20–40 cycles daily
Internal leakage: ≤0.015 ml/min (at 21MPa, over seal service life)
Static holding: ≤0.5 mm piston drift over 48 hours under continuous hydraulic lock
Temperature range: -20℃ to +80℃ (standard); -40℃ to +100℃ customizable
Suitable vessels: Ro-Pax, Ro-Ro cargo, PCTC (car carriers), ferries
Standard Series Design
A standard bore size series of 40/63/80 mm is offered, with each size having standardized mounting dimensions, port configurations, and pin sizes to facilitate selection by design houses and batch procurement by marine equipment manufacturers. Custom designs are also available for special hull structural requirements.
Hydraulic Self-Locking for Absolute Reliability
Spring-return single-acting or double-acting hydraulic locking construction, sustained by continuous pressure from the ship's central hydraulic system. Even in the extreme event of a total loss of electrical power, the hydraulic accumulator maintains the locking pressure, preventing any unintended ramp release. Locking force incorporates a redundancy safety factor ≥3.
Stainless Steel Piston Rod & Anti-Corrosion Seals
The piston rod is machined from duplex stainless steel (UNS S32205) solid bar stock, precision polished (Ra≤0.1 μm), providing inherent excellent seawater corrosion resistance. Combined with a hydrolysis-resistant polyurethane U‑cup, filled PTFE support ring, and stainless steel wiper ring, the cylinder is maintenance‑free for life in splash zone and salt‑spray environments.
Redundant Front & Rear Locking
Each ramp system is equipped with front and rear latch cylinder groups, providing double locking protection. Even if one group should fail, the other independently keeps the ramp locked, fully satisfying the redundant safety requirements of DNVGL and SOLAS for locking devices on Ro-Ro equipment.
Compact Design & Flexible Mounting
The cylinder body is fabricated from high-strength quenched & tempered alloy steel with a marine‑grade anti‑corrosion coating, and its compact envelope fits the tight locking base spaces on the hull. Flange or clevis mounting interfaces are available, with port orientations customizable to piping layouts.
Status Detection & Intelligent Interlock
Proximity switches or miniature displacement sensors can be integrated to provide real‑time feedback of the pin's “fully engaged” or “fully disengaged” status. Interlocked with the bridge control system, this ensures a safety interlock: the ramp cannot move until the pin is fully disengaged, and the ship cannot depart until the pin is fully locked.
DNVGL Type Approval & Certification
The series has obtained DNVGL type approval, with inspection certificates also available from CCS, ABS, BV and other major classification societies. Full material traceability of all pressure‑containing parts ensures compliance with IMO international maritime safety regulations.
Special bore sizes and strokes
Differentiated front/rear locking designs
Integrated proximity switch or displacement sensor
Full stainless steel cylinder body
Type approval from CCS / DNV / ABS / BV
Low-temperature design (-40℃ and below)