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Special Vehicles & Transportation

  • Frame Traverse Cylinder II (Extended Stroke)
    This extended-stroke frame traverse cylinder is a reinforced actuator of the working unit lateral expansion system on heavy railway maintenance machines, mounted in pairs between the main frame and the tamping/satellite carriage. Compared with the standard frame traverse cylinder, this model extends the stroke to 950 mm, providing a larger lateral coverage range so that the tines or cleaning tools can cross wider multi-track spacings or offer greater traverse redundancy when negotiating difficult obstacles. A long-stroke double-acting design delivers a stable thrust of 56 kN and pull of 37 kN at 18 MPa. Combined with a high-strength alloy steel barrel, a precision hard-chrome plated piston rod, multi-stage dust-proof seals, and bidirectional cushioning, it maintains long-term, high-precision, stick-slip-free, leak-free reciprocating motion under the severe conditions of high vibration, heavy dust, and all-weather outdoor operation on the track.
  • Frame Traverse Cylinder I
    This frame traverse cylinder is a core actuator of the working unit lateral positioning system on heavy railway maintenance machines such as tamping and ballast cleaning vehicles. Mounted in pairs between the main frame and the tamping/satellite carriage, it hydraulically moves the entire working frame left or right. This enables the tines or cleaning tools to accurately cross rails, cover multi-track spacings, or retract within the loading gauge when passing obstacles. A long-stroke design (up to 700 mm) delivers stable push/pull force at 18 MPa. Combined with a high-strength alloy steel barrel, a precision hard-chrome plated piston rod, multi-stage dust-proof seals, and bidirectional cushioning, it provides long-term, high-precision, stick-slip-free, leak-free reciprocating motion under the severe conditions of high vibration, heavy dust, and all-weather outdoor operation on the track.
  • Rotation Cylinder
    This rotation cylinder is one of the key actuators in heavy railway maintenance machines, typically mounted in pairs or groups on the rotary swing arms of the tamping unit or work heads. It hydraulically extends or retracts to drive the tamping frame or work frame to rotate smoothly around its pivot through a defined angle, enabling precise angular positioning of the tines into the ballast on both sides of the rail, as well as obstacle avoidance and return. A medium-stroke double-acting design (340 mm stroke) delivers up to 90 kN of thrust at 18 MPa. Combined with a high-strength alloy steel barrel, a precision hard-chrome plated piston rod, multi-stage combination seals, and bidirectional cushioning, it provides long-term, high-precision, low-leakage, stick-slip-free rotational drive under the severe conditions of high-frequency vibration, heavy dust, and all-weather outdoor operation on the track — a core component for ensuring the quality and efficiency of railway maintenance work.
  • Tamping Unit Lift Cylinder
    This tamping unit lift cylinder is the core actuation element for the workhead of railway tamping machines, mounted between the tamping frame and the vehicle chassis. During tamping, it hydraulically lowers the heavy tamping frame with multiple tine banks smoothly into the ballast to the required depth. After work, the cylinder quickly raises the entire unit for travel to the next position or high-speed transfer. A long-stroke double-acting design (765 mm stroke) delivers up to 56 kN of thrust. Combined with a high-strength alloy steel barrel, a precision hard-chrome plated piston rod, multi-stage dust-proof seals, and bidirectional cushioning, it provides stable, reliable, leak-free lifting motion under the severe conditions of high dust, intense vibration, and all-weather cyclic operation along railway lines — a key component for ensuring tamping efficiency and quality.
  • Wheel Row Cylinder
    This wheel row cylinder is a dedicated actuator for the wheel row system of large railway maintenance machines, typically mounted in pairs or groups between the wheel row assembly and the vehicle frame. It hydraulically extends and retracts to shift the wheel row laterally or longitudinally, enabling the working units to cross over rails, switch positions, or adjust coverage width for continuous, flexible obstacle avoidance and full-width operation. A compact medium-stroke design (180 mm stroke) delivers up to 22 kN of thrust. Combined with a high-strength alloy steel barrel, a precision hard-chrome plated piston rod, low-friction composite seals, and a dust-proof system, it provides stable, reliable, leak-free wheel row actuation under the severe conditions of high dust, strong vibration, and all-weather outdoor operation along railway lines — a key component for the high efficiency and precision of large maintenance machinery.
  • Oscillating Cylinder
    This oscillating cylinder is a specialized actuator for auxiliary devices on large railway maintenance machinery, typically mounted on ballast regulating plates, guide baffles, or fine-adjustment linkages. It hydraulically reciprocates with a short stroke and high frequency, causing the implement to oscillate rapidly within a small angle for precise ballast profiling, component retraction, or locking. An ultra-compact short-stroke design (60 mm stroke), combined with a high-strength alloy steel barrel, a precision hard-chrome plated piston rod, and extremely low-friction composite seals, delivers very high response speed and reliable, leak-free performance under the harsh conditions of heavy impact, dust, and all-weather operation along railway lines.
  • Auxiliary Clamp Telescopic Cylinder
    This auxiliary clamp telescopic cylinder is a key auxiliary actuator of the rail clamping system in large railway maintenance machines, mounted on the telescopic arm or slide of the clamp assembly. During track lifting or lining operations, it drives the auxiliary clamp to extend over a long distance horizontally, cooperating with the main clamp to grip the rail head with precision and reliability, providing a stable holding force for subsequent lifting, lining, or rail replacement. An ultra-long-stroke design (up to 2,000 mm stroke) delivers stable push and pull force at a low pressure of 16 MPa. Combined with a precision cold-drawn barrel, a hard-chrome plated piston rod, low-friction seals, and a dust-proof system, it maintains long-term, smooth, reliable, leak-free telescopic motion under the severe conditions of high dust, strong vibration, and all-weather outdoor operation along railway lines — an essential component ensuring the safety and efficiency of high-speed railway maintenance operations.
  • Flash Removal Cylinder
    This flash removal cylinder is the core actuator of the post-weld processing system in high-speed rail flash-butt welding machines, mounted between the flash removal tool holder and the fixed frame. Immediately after upsetting, while the joint is still in a high-temperature plastic state, this cylinder drives the flash removal tool forward with great force at high speed, precisely shearing off the excess weld flash from the rail head, web, and base in a single stroke, restoring the rail surface to a smooth, flush finish. A compact short-stroke design (120 mm stroke) delivers powerful thrust from a 135 mm bore. Combined with a high-strength alloy steel barrel, a precision hard-chrome plated piston rod, multi-stage dust-proof seals, and bidirectional cushioning, it provides stable, reliable, leak-free flash removal motion under the severe conditions of high-temperature weld spatter, intense vibration, and outdoor dust — a key component ensuring the surface quality and operational safety of continuous welded high-speed rail.
  • Upsetting Cylinder
    This upsetting cylinder is the ultimate actuator of the welding system in high-speed rail flash-butt welding machines, mounted between the fixed frame and the movable upsetting block. After the rail ends are heated to a plastic state by continuous flashing, the cylinder instantly releases enormous thrust, accelerating the movable rail end to violently forge against the fixed end, causing the two ends to undergo plastic flow and weld into a single piece. An ultra-large-bore, short-stroke high-impact heavy-duty design delivers instantaneous upsetting force up to 866 kN. Combined with a high-strength alloy barrel, a forged steel hard-chrome plated piston rod, multiple high-pressure seals, and a high-response hydraulic control system, it performs every upsetting operation reliably under severe field conditions of extreme heavy loads, welding spatter, and high vibration — making it the core component determining the strength of continuous welded high-speed rail joints.
  • Post-Weld Clamping Cylinder
    This post-weld clamping cylinder is a precision actuator at the post-weld processing station of high-speed rail flash-butt welding machines, mounted on the flash removal or weld holding mechanism. Working together with the main clamping cylinder, it provides additional auxiliary clamping force during the flash removal and cooling phase after upsetting, ensuring the weld zone remains precisely aligned and free from secondary deformation or cracking during flash removal. A micro-stroke design (only 33 mm), combined with a compact barrel, precision chrome-plated piston rod, low-friction composite seals, and a hydraulic load-holding lock, delivers stable, reliable, leak-free auxiliary clamping force under the severe conditions of frequent outdoor welding, intense vibration, and high-temperature spatter — a key component ensuring the surface quality and rail head smoothness of continuous welded high-speed rail lines.
  • Main Clamping Cylinder
    This main clamping cylinder is the core actuator at the welding station of high-speed rail flash-butt welding machines, mounted in pairs between the welder's main frame and the movable clamping block. Before welding, it forcefully pushes the movable jaw closed under hydraulic power and maintains a constant clamping force, rigidly locking the two rail ends to be welded. During welding, it works together with the upsetting cylinder to resist upset reaction forces and prevent rail slippage. An ultra-large bore, short-stroke heavy-duty design delivers a maximum clamping force of up to 866 kN. Combined with a large-diameter thick-walled piston rod, alloy bronze guide bushings, multiple high-pressure composite seals, and a hydraulic load-holding lock, it provides absolutely reliable, leak-free clamping force under the severe conditions of frequent outdoor welding, intense vibration, and weld spatter — a cornerstone ensuring the quality of flash-butt welded joints for continuous high-speed rail.
  • Auxiliary Hoist Cylinder
    This auxiliary hoist cylinder is a secondary actuating element of the onboard lifting system in high-speed rail flash-butt welding machines, mounted on the auxiliary lifting boom or fixture lifting mechanism. Compared with the main hoist cylinder, this model primarily handles auxiliary hoisting, precise alignment of the rail after welding, and fine height adjustment of the welding fixtures. A compact medium-long-stroke design (560 mm stroke), combined with a high-strength alloy steel barrel, a precision hard-chrome plated piston rod, multi-stage dust-proof seals, and bidirectional cushioning, provides high-reliability operation under severe conditions of outdoor work, frequent lifting, and high-temperature welding radiation, ensuring efficient production-line rail welding.
WUXI PAZON TECHNOLOGY CO., LTD
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