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This auxiliary track lifting cylinder is an auxiliary actuator of the lifting system in heavy railway maintenance machines such as tamping and track lifting-and-lining vehicles, mounted in pairs ahead of or behind the main lifting unit. During lifting, it works in coordination with the main lifting cylinder, performing fine secondary adjustments after the track panel has been raised to an approximate height, or pre-positioning the track panel front end to ensure the entire track section achieves precise longitudinal smoothness and design elevation. A long-stroke double-acting design (650 mm stroke) provides a wider adjustment range, delivering 141 kN of thrust and 112 kN of pull at 18 MPa. Combined with a high-strength alloy steel barrel, a precision hard-chrome plated piston rod, multi-stage combination seals, and bidirectional cushioning, it provides long-term, high-precision, stick-slip-free, leak-free auxiliary lifting drive under the severe conditions of high vibration, heavy impact, dust, and all-weather outdoor operation — a key component for ensuring fine-tuning quality of the track.
PAZON
Bore: Φ100 mm
Rod: Φ45 mm
Stroke: 650 mm (long stroke for auxiliary lifting and pre-positioning)
Operating pressure: continuous 16 MPa, max 18 MPa
Max push force: 141 kN (at 18 MPa, full-bore side)
Max pull force: 112 kN (at 18 MPa, annular side, for rapid retraction)
Breakaway pressure: ≤0.3 MPa (low-friction seals, sensitive response)
Piston velocity: <0.5 m/s
Operating frequency: intermittent, several auxiliary adjustments per lifting operation
Internal leakage: ≤0.025 ml/min (at 16 MPa, over seal service life)
Temperature range: -20 ℃ to +80 ℃ (standard); -40 ℃ to +120 ℃ customizable
Suitable for: railway tamping machines, track lifting-and-lining machines, turnout tamping machines, etc.
Long-Stroke Fine Adjustment
The barrel is forged from high-yield-ratio quenched and tempered alloy steel, with critical welds UT/MT inspected. The 650 mm long stroke provides a wide adjustment range; the piston rod is precision hard-chrome plated (HV900–1100), providing smooth, precise micro-adjustment under the track panel weight and ballast resistance.
Coordination with Main Lifting Cylinder
It can independently perform fine longitudinal smoothness adjustments while or after the main lifting cylinder makes large-stroke lifts, achieving sub-millimeter precise rail surface elevation positioning to meet stringent high-speed rail track geometry requirements.
High Side-Load Resistance & Guidance
Wide-profile bronze or composite guide rings embedded in the bore, with precision clearance control, effectively absorb radial forces from uneven clamp loading and track panel offset, preventing rod scoring and ensuring long-term smooth operation.
Multi-Stage Seals & Dust Protection
A metal scraper ring and multiple heavy-duty wipers at the gland effectively block ballast dust, stone chips, and rainwater. The main seal is a hydrolysis-resistant polyurethane and filled-PTFE composite, guaranteeing zero external leakage over the entire service life in all-weather outdoor operation.
Internal Cushioning for Noise Reduction
Progressive cushions at both ends automatically decelerate and absorb energy at the stroke limits, eliminating rigid impacts, reducing noise, and protecting the clamp mechanism and the cylinder.
Compact Construction & Maintenance-Free
Mounting dimensions are optimized for the compact space between the vehicle frame and auxiliary lifting device. Self-lubricating composite bushings in the clevises eliminate daily greasing and provide long service life under high-frequency operation.
Optional Position Monitoring
A built-in displacement sensor can be integrated to provide real-time auxiliary lifting height feedback, enabling precise closed-loop control of rail surface elevation via the main control system.
Special bore, rod, and stroke
Built-in displacement sensor
Full stainless steel body and piston rod (highly corrosive environments)
Explosion-proof / mining certifications
Special mounting distances and port configurations